Understand About The Cardboard Mailer Box

Cardboard mailer boxes, also known as roll-end tuck top boxes, are a type of corrugated cardboard box commonly used for shipping and mailing small to medium-sized items. They are designed to be self-locking, which means they don’t require any additional packaging materials such as tape or glue to be sealed.

The roll-end tuck top design of these boxes means that the flaps on the top of the box tuck into the sides of the box, providing a secure closure. This type of box is easy to assemble and disassemble, making it a popular choice for e-commerce businesses and subscription box services.

Cardboard mailer boxes come in a range of sizes and can be customized with printing, labeling, and branding to make them stand out and promote your business. They are a sustainable packaging option as they are made from recycled materials and can also be recycled after use.

3D model created for cardboard mailer box
Die-line template for a cardboard mailer box
The substructure of a mailer paper box

By the way, mailer packaging box material would be corrugated fiberboard, kraft paper, ivory board, etc. Together with flexo printing or offset printing, it would give you much help to your business flourish. For any interest, please feel free to contact us.

Find Videos of The Corrugated Mailer Box

To let You have a better understanding of our works & ability in a cardboard mailer box, our marketing team has prepared some featured videos of cardboard mailer box. From the below videos, You will see printing, printing finish, box material, and detailed information. If You like, give a “like” or comment.

Customer Case of Custom Mailer Box

When To Use Cardboard Mailer Boxes?

Cardboard mailer boxes are ideal for smaller items such as clothing, books, cosmetics, and electronic gadgets. They are also commonly used by e-commerce businesses for shipping products to customers. In addition, they are environmentally friendly, as they are made from recyclable materials and can be reused several times.

Cardboard mailer boxes can also be customized with various printing options to match your brand and product needs. They offer a cost-effective packaging solution that is durable, secure, and visually appealing.

Product Examples That Packed with Mailer Boxes

  1. Clothing items like shirts, pants, and dresses
  2. Small electronics like smartphones and tablets
  3. Books and magazines
  4. Stationery items like notebooks, journals, and pens
  5. Beauty products like makeup and skincare items
  6. Toys and games
  7. Art prints and photographs
  8. Jewelry and accessories
  9. Food items like chocolates and cookies
  10. Small home goods like candles and coasters

Of course, this is not an exhaustive list, and there are many other types of products that can be packed with cardboard mailer boxes depending on their size and weight.

Material Applied For Cardboard Mailer Box

  1. Corrugated fiberboard (combine with offset/flexo printing)
  2. Kraft paper card stock
  3. Virgin paperboard
The Most Basic Roll End Tuck Front-Box
Dieline for Roll End Tuck Front-Box

Good Point of Custom Mailer Box Style

  1. Fast folding and unfolding process
  2. No need glue or tape to close
  3. Two layers paper to support the box to be strong
  4. Flat in shipping and storage
  5. Fast production lead time.
Corrugated folding box with inserts
Corrugated folding mailer boxes

Advice For Using Cardboard Mailer Box Style

As the most popular box shape in the Shanghai Box Packing Solution, this structure has been expanded for more than 20 sub-structures, before you place an order with us, we would like to give you the most suitable structure for this folding box.

mailer box structures

How To Assemble The Cardboard Mailer Box?

  1. Lay out the flat box with the printed side facing down.
  2. Fold in the two small flaps located at the top and bottom of the box.
  3. Fold in the side flaps on one side of the box.
  4. Fold the roll end toward the center of the box.
  5. Fold in the side flaps on the opposite side of the box.
  6. Push the roll end into the box until it clicks into place.
  7. Fold down the front tuck flap and insert it into the slot.
  8. Fold down the rear tuck flap and insert it into the slot.
  9. Your box is now assembled and ready for use!

Free Cardboard Mailer Box Template Design

Since the folding box is wide-range used, a lot of designers ask us to send a template to them, so we are generous to release all the possible folding box template designs for free to anyone!

Mailer box Template One
Mailer box Template Two
roll end tuck top box template
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