Customer Success Story of Custom Mailer Boxes
The customer case of the custom foldable mailer boxes below will give you an idea of our ability to customize, design, and shipping. We commit to quality, and you are invited!
Take The Boxes To Your Warehouse
DELIVER TO DOOR
Online Support

Fast Design Process
Customizing a corrugated mailer box is easier than customizing other types of boxes. By simply telling us your size requirements and any additional specifications you may have, our designer can create a die-line for you to finalize the artwork. And the best part? This service is almost free!

Serious QC
Instead of only checking the quality of the actual boxes, our QC workers follow every printing run and compare the sample with the original file directly. Please note that the screen shows almost 98% of the real color of the original box, so it is a safe and professional process. Once the printing is finished, we will inspect 1% of the total order, and the approval will be signed by the QC department.
Perfect Packing
We place great importance on the final packing of your mailer boxes. Our default method is to wrap them in Kraft paper and stack them on pallets, ensuring that they are ready for shipping. You can have peace of mind knowing that we take responsibility for the final quality of your order.

The Boxes are excellent quality and easy for our workers to fold up in production line, that’s much better than our previous box style.
Dr. Alex Kanik,The Washington Post
Industry Application of Custom Mailer Boxes

E-Commerce Boxes
If you need to send a lot of boxes through a post carrier and require sturdy packaging to ensure your products are well-protected, consider choosing us. We use multiple layers of high-quality cardboard and offer printing services to enhance your brand.
Apparel Online Sell
At Shanghai BPS, we have served over 80 customers in the apparel industry. Please feel free to ask us for a list of these customers and to speak with them about their positive experiences working with us. We also offer a range of accessories, including wrapping paper, apparel box stickers, thank-you cards, and more, to enhance your order.


Subscription Box
Monthly delivery subscription boxes have become increasingly popular in recent years. Contact us for design and layout purposes, as well as stable delivery services to ensure the success of your subscription box.
Order Process

Box Layout
Our in-house designer is able to respond to your request within 1 hour and send you the requested mailer box die-line template to finalize the artwork. We make this process easy for you and provide free resources.

Sample Confirmation
Send us pictures or real samples and discuss the details with us to ensure that you receive the right mailer box. We send sample boxes quickly using trusted express services like UPS, DHL, and FedEx.

Shipping Out
We use Show-Love packing methods for every customer, bundling your mailer boxes with wrapping on pallets. We take pictures of each patch and keep a record for you, so you can have peace of mind.
Not Only Custom Mailer Boxes
We are always happy to hear your request for a full packaging solution. For example, some customers need a master carton for multiple single mailer boxes, while others may want an inner box containing wrapper paper, stickers, and thank-you cards. Some customers may even request handles on the box to make it easier to carry once their shopping is finished. These solutions are all workable for us, and the process is as simple as writing an email to our sales team.
Make The Custom Mailer Box Return-Able
If you need a box that can be returned after sending out, Shanghai BPS has a solution. Our custom mailer boxes can be designed with a sticker and semi-die-line on the opening, allowing the box to be sealed again after being opened. This is an optional feature, not a standard product. Additionally, we can print something of your choice on the inside lid of the box.
PROCESS | ABILITY |
---|---|
Max Printing Scale | 122x162cm (Over than this size, will joint pieces together for a more significant printing) |
Paperboard Material (Learn More) | Greyboard, MDF board, HDF board, coated with different kinds of printed/unprinted paper. |
Printing (Learn More) | Offset Printing Full color (CMYK), and max to 4 PMS additional color. (Optional be Pinted on inside & outside) |
Printing Finish | Gloss Varnish / Matt Varnish / Gloss Lamination / Matt Lamination + Spot UV / Matt Varnish + Spot UV / Matt Lamination + Foil Stamping / Soft-Touch Film /Embossing & Debossing |
Special Process | Perforation Line, Adhesive Glue secure, Shrink Wrap, Wax, Clear Window Patching |
Packing (Learn More) | Carton, Kraft Paper Wrapping, Corrugated Cardboard, Pallet, Wrapping Film |
Proof | 2D *PSD and *Ai Proof 3D Mockup Digital Printed Sample Bulk Machine Printed Sample |
Shipping | Flat in Shipping, Flexible in Different Shipping Options. Featured as Delivery to Door Service (DDU terms) |
Production Lead Time | 7 – 10 business days Optional *Top urgent order service, contact us for more details. |
Quantity | MOQ 500 pieces to start |