Foldable Mailer Box2023-04-15T13:41:04+08:00

Custom Mailer Boxes: The Ultimate Guide

When it comes to shipping products, custom mailer boxes are a popular choice for many businesses. These boxes are designed with convenience and protection in mind, making them a great option for a wide range of products. In this guide, we’ll take a closer look at custom mailer boxes and everything you need to know about them.

  1. What is a mailer box type?
    A mailer box type is a type of box that is designed for shipping and storing products. It is also known as a roll-end tuck top box style. These boxes are typically made of corrugated cardboard, which is a sturdy and durable material that can withstand the rigors of shipping and handling.
  2. Mailer box features compared to other box types
    Custom mailer boxes have several features that make them stand out from other box types. Here are some of the key features:
  • Self-locking design: Mailer boxes are designed with a self-locking design, which means they do not require any additional tape or adhesive to secure them. This makes them quick and easy to assemble, saving time and effort.

  • Tamper-evident: Many mailer boxes come with a tamper-evident seal, which provides an extra layer of security and helps prevent theft or tampering during shipping.

  • Easy to open: Mailer boxes are designed with a tear strip or perforated line that makes them easy to open, without the need for a knife or scissors.

  • Compact design: Mailer boxes are designed to be compact and space-saving, which makes them ideal for shipping smaller products.

  1. Custom mailer box materials type
    Custom mailer boxes can be made from a variety of materials, depending on your specific needs and requirements. Here are some of the most common materials used for custom mailer boxes:
  • Corrugated cardboard: This is the most common material used for mailer boxes. It is durable, lightweight, and can be recycled.
  • Kraft paper: Kraft paper is a popular option for mailer boxes because it is eco-friendly and can be recycled. It also has a natural look and feel, which can be a great option for brands that want to promote their sustainability efforts.
  • Specialty textured cardstock: it is a lightweight and affordable option for mailer boxes. It is made from recycled paper and can be recycled again after use.
  1. What kind of product uses a mailer box type?
    Custom mailer boxes are ideal for a wide range of products, including:
  • Clothing and Accessories: Clothing and accessories such as hats, t-shirts, and jewelry are often shipped in custom mailer boxes because they don’t require as much protection as other products.
  • Electronics: Small electronics such as phones, tablets, and accessories are often shipped in custom mailer boxes because they are lightweight and require less protection.
  • Cosmetics: Cosmetics such as makeup and skincare products are often shipped in custom mailer boxes because they are lightweight and require less protection.
  • Food and Beverage: Food and beverage products such as snacks, candies, and tea are often shipped in custom mailer boxes because they are lightweight and require less protection.
  1. Mailer box price
    The price of custom mailer boxes can vary depending on several factors, such as the size, material, and quantity ordered. Generally, the larger the box and the higher the quantity ordered, the lower the cost per box. It’s best to get a custom quote from your packaging supplier to get an accurate price for your specific needs.
  2. How to order custom mailer boxes with us?
    If you’re looking to order custom mailer boxes, Shanghai Custom Packaging Co., Ltd is a great option. Here’s how you can order:
  • Contact us: Visit our website or call the customer service team to discuss your custom mailer box needs.
  • Provide Specifications: Provide us with the specifications for your custom mailer boxes, including size, material, and quantity.
  • Receive a Quote: We will provide you with a quote for your custom mailer boxes based on your specifications.
  • Approve Your Design: Once you approve the quote and design, we will begin production on your custom mailer boxes.
  • Receive Your Custom Mailer Boxes: Your custom mailer boxes will be delivered to your door, ready for use.

Take The Boxes To Your Warehouse


Online Support

Fast Design Process

Fast Design Process

Customizing a corrugated mailer box is easier than customizing other types of boxes. By simply telling us your size requirements and any additional specifications you may have, our designer can create a die-line for you to finalize the artwork. And the best part? This service is almost free!

Digital Sample

With Shanghai BPS, you can receive digital samples to proceed with your project. This means that we can create samples using digital printing and laser cutting, with a fast lead time of as little as one day. Simply stand by and wait for our tracking number once the samples are ready.

Digital Samples Process
Serious Quality Check

Serious QC

Instead of only checking the quality of the actual boxes, our QC workers follow every printing run and compare the sample with the original file directly. Please note that the screen shows almost 98% of the real color of the original box, so it is a safe and professional process. Once the printing is finished, we will inspect 1% of the total order, and the approval will be signed by the QC department.

Perfect Packing

We place great importance on the final packing of your mailer boxes. Our default method is to wrap them in Kraft paper and stack them on pallets, ensuring that they are ready for shipping. You can have peace of mind knowing that we take responsibility for the final quality of your order.

Perfect Packing Method for Customers

Mailer Box Mockup Service

We offer a free box mockup service to you before placing your order. If you need it, we can even add your product into the video. Click the button to learn more about our mockup service.

The Boxes are excellent quality and easy for our workers to fold up in production line, that’s much better than our previous box style.

Dr. Alex Kanik,The Washington Post

Industry Application of Custom Mailer Boxes

E commerce Box

E-Commerce Boxes

If you need to send a lot of boxes through a post carrier and require sturdy packaging to ensure your products are well-protected, consider choosing us. We use multiple layers of high-quality cardboard and offer printing services to enhance your brand.

Apparel Online Sell

At Shanghai BPS, we have served over 80 customers in the apparel industry. Please feel free to ask us for a list of these customers and to speak with them about their positive experiences working with us. We also offer a range of accessories, including wrapping paper, apparel box stickers, thank-you cards, and more, to enhance your order.

Custom Apparel Packaging Boxes
Custom Subscription Box

Subscription Box

Monthly delivery subscription boxes have become increasingly popular in recent years. Contact us for design and layout purposes, as well as stable delivery services to ensure the success of your subscription box.

Order Process

Custom Mailer Box Layout Service

Box Layout

Our in-house designer is able to respond to your request within 1 hour and send you the requested mailer box die-line template to finalize the artwork. We make this process easy for you and provide free resources.

Custom Mailer Box Sample Confirmation

Sample Confirmation

Send us pictures or real samples and discuss the details with us to ensure that you receive the right mailer box. We send sample boxes quickly using trusted express services like UPS, DHL, and FedEx.

Custom Mailer Box Shipping Out

Shipping Out

We use Show-Love packing methods for every customer, bundling your mailer boxes with wrapping on pallets. We take pictures of each patch and keep a record for you, so you can have peace of mind.

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